Development and characterization of novel emulsified nanocomposite coatings incorporating different loadings of nanoclay and beeswax for paper packaging.

Paper coated with poly (vinyl alcohol) (PVA)-based films incorporating varying amounts of halloysite nanotubes (HNTs) and/or beeswax (BW) were developed. The applied PVA/HNTs nanocomposite films, PVA/BW emulsified films, and PVA/HNTs/BW emulsified nanocomposite films were characterized in terms of FTIR, TGA, DSC, and XRD analyses. The effects of HNTs and/or BW at different loadings on the functional properties of coated paper were investigated. HNTs and BW co-incorporation significantly improved the water vapor permeability of the resulting PVA/HNTs/BW coated paper samples, and reduced their Cobb60 values, respectively, by more than 50, 24, and 18% as compared to the uncoated paper, paper coated with pristine PVA and paper coated with PVA/HNTs nanocomposite-based coatings. While increasing their contact angle values in the range of 10-20%. Likewise, HNTs and BW co-incorporation increased the mechanical strength of PVA/HNTs/BW coated paper in the range of 20.54-29.80% as compared to the uncoated paper, while increasing their flexibility up to 32.50%. Such enhancement in the functional properties of PVA/HNTs/BW coated paper is most likely due to the establishment of interactions between PVA, BW, and HNTs. Our results demonstrate the ability of PVA/HNTs/BW emulsified nanocomposite coatings to improve paper barrier and mechanical properties owing to the prominent reinforcement effects of HNTs and the good moisture-barrier properties of BW.

Functional property optimization of sodium caseinate-based films incorporating functional compounds from date seed co-products using response surface methodology.

Novel composite films made of sodium caseinate (NaCas) and two functional compounds from date seed co-products, i.e. furfural and date seed oil (DSO), were produced. The effects of furfural and DSO contents on the barrier, mechanical and optical properties of NaCas films were assessed using a two-factor, five-level central composite design. Increasing DSO content increased contact angle values of NaCas films and decreased their solubility indicating an increase in their hydrophobicity. Moreover, increasing furfural concentration increased tensile strength (TS) of NaCas films due to crosslink formation between furfural and NaCas' primary amine groups. On the other hand, furfural and DSO incorporation conferred good light barrier properties to the resulting films. Overall, a furfural content of 0.69% and 1.76% DSO were selected as the optimum factor levels producing maximum contact angle (69.85°) and TS (36.47 MPa) and minimum solubility (16.95%) with overall desirability of 0.98.

Enhanced co-production of medium-chain-length polyhydroxyalkanoates and phenazines from crude glycerol by high cell density cultivation of Pseudomonas chlororaphis in membrane bioreactor.

Enhanced co-production of medium-chain-length polyhydroxyalkanoates (mcl-PHA) and extracellular phenazines was assessed through a high cell density cultivation of Pseudomonas chlororaphis subsp. aurantiaca (DSM 19603) in a membrane bioreactor using crude glycerol as a fermentative substrate. A maximum dry cell weight (DCW) of 59.25 ± 0.31 g/L was achieved at 90 h of cultivation with a maximum mcl-PHA and extracellular phenazines concentrations of respectively 19.05 ± 0.04 g/L (32.16% of DCW) and 79.42 ± 0.35 mg/L. mcl-PHA concentration achieved through cell retention culture was 28.43-folds higher than that obtained by batch culture. Fourier transform infrared spectroscopy, gas chromatography-mass spectrometry, and 1H nuclear magnetic resonance analysis identified the produced PHA as a mcl-PHA copolymer of 3-hydroxyhexanoate (0.68%), 3-hydroxyoctanoate (7.76%), 3-hydroxydecanoate (49.18%), 3-hydroxydodecanoate (4.89%), and 3-hydroxytetradecanoate (37.50%). The mcl-PHA exhibited a highly amorphous structure with low crystallinity index (4.19%) and high thermal stability. This is the first report on the enhanced co-production of mcl-PHA and phenazines in a membrane bioreactor.

High cell density culture of Paracoccus sp. LL1 in membrane bioreactor for enhanced co-production of polyhydroxyalkanoates and astaxanthin.

A cell retention culture of Paracoccus sp. LL1 was performed in a membrane bioreactor equipped with an internal ceramic filter module to reach high cell density and thus enhance the co-production of polyhydroxyalkanoates (PHA) and astaxanthin as growth-associated products. Cell retention culture results showed that PHA accumulation increased with increasing dry cell weight (DCW), giving rise to a maximum of 113 ± 0.92 g/L of DCW with 43.9 ± 0.91 g/L of PHA (38.8% of DCW) at 48 h. A significant increase in both intracellular and extracellular astaxanthin concentrations was also recorded during fermentation process achieving a maximum of 8.51 ± 0.20 and 10.2 ± 0.24 mg/L, respectively. Amounts of PHA and total astaxanthin produced by cell retention culture were 6.29 and 19.7-folds higher, respectively, than those recorded under batch cultivation. PHA and total astaxanthin productivities by cell retention culture also increased up to 0.914 g/L/h and 0.781 mg/L/h, respectively, which were 3.54 and 11.1-folds higher than those of batch culture. Based on gas chromatography, Fourier transform infrared spectroscopy, and 1H nuclear magnetic resonance spectroscopy, the extracted PHA was identified as a copolymer of poly(3-hydroxybutyrate-co-3-hydroxyvalerate) with a 3-hydroxyvalerate content of 3.78 mol%.

Biodegradable Polyurethanes Based on Castor Oil and Poly (3-hydroxybutyrate).

Biodegradable polyurethanes (PUs) were produced from castor oil (CO) and poly (3-hydroxybutyrate) diol (PHBD) using hexamethylene diisocyanate as a crosslinking agent. PHBDs of different molecular weights were synthesized through transesterification of bacterial PHB and ethylene glycol by changing the reaction time. The synthesized PHBDs were characterized in terms of Fourier transform infrared and proton nuclear magnetic resonance spectroscopy. A series of PUs at different NCO/OH and CO/PHBD ratios were prepared. The resulting CO/PHBD-based PUs were then characterized in terms of mechanical and thermal properties. Increasing PHBD content significantly increased the tensile strength of CO/PHBD-based PUs by 300% compared to neat CO-based PU. CO/PHBD-based PUs synthetized from short chain PHBD exhibited higher tensile strength compared to those produced from long chain PHBD. As revealed by scanning electron microscopy analysis, such improvement in stiffness of the resulting PUs is due to the good compatibility between CO and PHBD. Increasing PHBD content also increased the crystallinity of the resulting PUs. In addition, higher degradation rates were obtained for CO/PHBD-based PUs synthetized from long chain PHBD compared to neat CO PU and PUs produced from short chain PHBD.

Biodegradable films based on chitosan and defatted Chlorella biomass: Functional and physical characterization.

Biodegradable films based on chitosan, glycerol, and defatted Chlorella biomass (DCB) were prepared and characterized in terms of thermal stability, mechanical, water barrier, and optical properties. Increasing DCB content from 5 to 25 wt% increased tensile strength of chitosan films by 235%. The incorporation of DCB decreased both moisture content and swelling degree of chitosan/defatted Chlorella biomass (Cs/DCB) films. Furthermore, increasing the content of defatted algal biomass decreased light transmission and reduced water vapor permeability of composite films by more than 60%. As confirmed by scanning electron microscopy and Fourier transform infrared analysis, such improvement in functional and physical properties is mainly due to the homogeneous and uniform distribution of DCB into the polymeric matrix along with the establishment of strong hydrogen bond interactions between chitosan and algal biomass constituents. Moreover, Cs/DCB composite films showed more than 50% of degradation in 60 days soil burial test.

Development and characterization of novel composite glycerol-plasticized films based on sodium caseinate and lipid fraction of tomato pomace by-product.

Tomato processing industries generate many byproducts that are mainly unexploited or underutilized. In order to convert tomato byproducts into added-value products, composite films made of sodium caseinate (NaCas), glycerol (25 wt%), and lipidic fraction of tomato pomace (LFTP) at different contents (0-40 wt%) were produced and characterized in terms of thermal stability, antioxidant activities, mechanical, hydrodynamic and optical properties. Our results showed that increasing LFTP concentration beyond 20 wt% increased the flexibility of NaCas films within the range of 17-25%. Moreover, LFTP incorporation at the highest content improved thermal stability of NaCas films and reduced their water absorption by >72%. Furthermore, increasing LFTP content led to a significant decrease in the light transmission of NaCas/LFTP composite films. Such improvement in functional and physical properties can be attributed not only to the establishment of specific interactions between NaCas and LFTP but also to their good miscibility in the blend along with the homogeneous dispersion of the incorporated LFTP in the polymeric matrix, as confirmed by FTIR and SEM analysis. On the other hand, the antioxidant capacity of NaCas/LFTP composite films was enhanced by increasing LFTP content most likely due to LFTP's high total phenolics content.

Effect of chitosan-based coatings enriched with savory and/or tarragon essential oils on postharvest maintenance of kumquat (Fortunella sp.) fruit.

The present study assessed the ability of chitosan-based coatings incorporating savory and/or tarragon essential oils (EOs) to preserve the postharvest quality of kumquats. Changes in weight loss, titratable acidity, total soluble solids, and vitamin C content were determined over 30 days of storage at 7°C. Savory (Satureja hortensias L.) essential oil was characterized by thymol (29.1%), carvacrol (26.6%), and γ-terpinene (24.72%) as major constituents. While, in the tarragon (Artemisia dracunculus L.) essential oil, estragol (81.89%), ß-cis-Ocimene (4.62%), and ß-trans-Ocimene (3.44%) were the main ones. The CH-EOs coatings were effective in reducing weight loss of kumquats fruits during storage. Moreover, the tested composite coatings showed positive effects in maintaining vitamin C and fruits treated with CH-oil coatings retained good sensory acceptability. The obtained results demonstrate the potential of the combined application of chitosan and savory and/or tarragon EOs as a promising postharvest treatment for maintaining the postharvest quality of kumquats fruits.

Natural Antimicrobial Edible Coatings for Microbial Safety and Food Quality Enhancement.

Natural antimicrobial agents have been investigated as alternatives to synthetic ones for ensuring food safety and quality. However, the practical use of these preservatives in the food industry is limited due to their negative impact on the odor and taste of food products, as well as the early loss of functionality due to their rapid diffusion and interaction with food components. The incorporation of natural antimicrobial agents into edible coatings has been investigated to control diffusion of active compounds and maintain their concentrations at a critical level on a food surface. Recently, nanoencapsulating and multilayered/nanolaminate delivery systems have emerged as promising tools to enhance the functionality of edible coatings. This review highlights the potential use of polymeric edible coatings for the incorporation of natural antimicrobial agents and the improvement of their controlled release in food systems. The methods used to assess the antimicrobial activity of encapsulated natural antimicrobial agents and the most recent findings regarding the application of nanoencapsulating and multilayered/nanolaminate delivery systems in food products are also discussed.

Physical properties and antifungal activity of bioactive films containing Wickerhamomyces anomalus killer yeast and their application for preservation of oranges and control of postharvest green mold caused by Penicillium digitatum.

This study assessed the ability of two bio-based films, obtained from sodium alginate (NaAlg) and locust bean gum (LBG), to protect the viability of Wickerhamomyces anomalus cells and control the growth of Penicillium digitatum. The effect of microbial cell incorporation on physical properties of the developed films was evaluated in terms of barrier, mechanical and optical properties. Furthermore, the application of these two matrices as bioactive coatings was investigated in order to evaluate their efficacy in preserving the postharvest quality of 'Valencia' oranges and inhibiting the growth of P. digitatum on artificially inoculated fruits. Results showed that NaAlg and LBG films were able to maintain more than 85% of the initial W. anomalus yeast population and that the developed films incorporating the killer yeast completely inhibited the growth of P. digitatum in synthetic medium. Likewise, NaAlg and LBG coatings enriched with W. anomalus yeast were effective at reducing weight loss and maintaining firmness of 'Valencia' oranges during storage, and reduced green mold in inoculated fruits by more than 73% after 13 days.

Efficacy of the combined application of chitosan and Locust Bean Gum with different citrus essential oils to control postharvest spoilage caused by Aspergillus flavus in dates.

This study reports the efficacy of the combined application of chitosan (CH) and Locust Bean Gum (LBG) in combination with different citrus essential oils (EOs) to inhibit Aspergillus flavus in vitro and on artificially infected dates for a storage period of 12 days. The effect of these treatments on the fruits' sensory characteristics was evaluated to verify the complete absence of off-odours and off-flavours. Bergamot EO was the most effective in reducing mycelial growth, followed by bitter orange EO. Both bergamot and bitter orange oils significantly reduced conidial germination and a complete inhibition was obtained at concentrations higher than 2%. The mixtures based on CH-2% (v/v) bergamot EO or CH-2% (v/v) bitter orange EO proved to be the most effective coatings to reduce conidial germination resulting in an 87-90% inhibition compared with the control. In fruit decay assays coatings based on CH incorporating citrus oils were able to reduce fungal decay in the range of 52-62% at day 12. The study results and the complete absence of off-flavours and off-odours demonstrate the potential of CH coatings carrying citrus EOs at sub-inhibitory concentrations to control postharvest growth of A. flavus in dates.

Chitosan-caseinate bilayer coatings for paper packaging materials.

Papers coated with caseinate and caseinate/chitosan bilayer films were developed. Caseinate, chitosan and caseinate/chitosan films were preliminary characterized by FTIR spectroscopy and thermal stability analyses. The effects of coating weight, caseinate concentration (7%, 10%, and 12%, w/w), and coating application methods (single layer and bilayer) on the physical and mechanical properties of coated papers were studied. Increasing the concentration of caseinate led to a decrease in water vapor permeability (WVP) of the resulting coated paper sheets. Chitosan significantly (p<0.05) increased the elongation at break (%E) of coated paper. However, the application of chitosan as a second layer on wet or dry caseinate films did not significantly affect (p>0.05) the tensile strength (TS) of coated paper. The greatest reduction in paper WVP is achieved by addition of a chitosan layer to the dried preformed caseinate-coated paper.